Process Control Engineer C at Caterpillar (IL)
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Process Control Engineer C | ||||||||||
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95565 | ||||||||||
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US-MN-Minneapolis | ||||||||||
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Full-Time | ||||||||||
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Regular | ||||||||||
EEO Statement
Caterpillar is an Equal Opportunity Employer.
Qualifications
*A minimum of 1-3 years of job-related experience;
*A bachelor’s degree preferably in Quality Engineering, Engineering or Manufacturing Engineering background plus familiarity with manufacturing processes used to produce components and assemblies for Caterpillar-type Products;
*Knowledge of shop operations;
*Good interpersonal communication, analytical, leadership and project management skills to develop a cooperative working relationships with others inside Caterpillar & with suppliers.
Desirable Qualifications
*Quality engineering certification;
*Working Knowledge of AIAG work tools;
*Capable of using and demonstrating statistical and problem solving tools;
*Understanding of 3rd party registration standards
Responsibilities
The PCE primary responsibilities is to work with suppliers to ensure that robust process controls are in place to prevent nonconformities, to continuously monitor supplier’s key manufacturing processes, quality improvement opportunities and to assist suppliers with Advanced Product Quality Planning (APQP) activities to ensure production readiness for New Product Introduction (NPI).
The PCE is responsible for the suppliers processes from design concept to the end of product life (cradle to grave). This position ensures the capability of people, training, tooling, fixturing and equipment. Provides technical support during start-up activities. Ensures that APQP activities related to process control are being performed by the supplier. Monitors supplier adherence to Process Change Notification (PCN) (for changes driven by Supplier and Caterpillar) on a timely and cost effective basis. Manages suppliers project plans and activities to ensure product meets Caterpillar expectations. Ensures all relevant requirements and related changes are thoroughly documented. Reviews APQP documentation (e.g., Process FMEA {failure mode and effects analysis}, Process Control Plans, Gage R&R {repeatability & reproducibility}). Participates in process FMEA for suppliers manufacturing processes. Audits process control implementation and effectiveness. Validates process capability. Ensures PPAP completion and approval prior to delivery of new parts.
The PCE ensures resolution and implementation of robust solutions for quality problems associated with purchased materials and engineering issues. Responsible for the review, approval and validation of 8D permanent corrective action plans. Supports product CPI projects. Participates in the management of Supplier quality metrics. Participates in Supplier Performance Management Reviews (SPM).
Current PCE support Role:
SQEP Journey including APQP, PPAP & Reduced PPM
Internal & External Collaboration with Design and Suppliers on Manufacturability
Design Record Enforcement
Cost and “Make to Buy” Projects
CPS – CSD, POU, PDI – Report and follow through on RCCA
Should Cost Process – manufacturablity & processing improvements
Material Review Committee
More Supplier Engagement and Partnership Relations
CoPQ Management
MRDR Management with the Supply Base – CA
Job Posting Close Date
This job posting will close at 11:59 p.m. (Central Time) on Friday, November 11, 2011.